Hero Steels Limited
Infrastructure

About Hero ERW Steel Tube Mill

  • The spirit to manufacture outstanding products and to manage the perfect balance of fine quality and engineering satisfaction is the philosophy that drives the wheels of progress for Hero Enterprise and its Companies.
  • The Hero Enterprise is known for offering innovative quality products at prices that makes the economics work for its customers. Constant technology up-gradation ensures that the Group stays in the global mainstream and maintains its competitive edge.
  • The Group has a strong foundation of highly-experienced professionals, strong quality systems and value based business philosophy.
  • Hero ERW Precision Tubes is a Forward Integration of Hero Steels with a vision to provide consistency in quality through continuous upgradation of technology and human endeavor for maximizing the return on investment to the stakeholders.

ERW Steel Tube Mill – Specification

  • Started Operations - 2019
  • Make : ROLLCON ENGINEERS, Mohali. Chandigarh
  • HFI Welder Make: Thermatool Corp. (USA) - Worldwide leader in High Frequency Solid-State Induction Welder
  • Mill Speed : 120 Meters Per Minutes Max.
  • Monthly Capacity: 2000 MT
  • CTL Capacity : 25 Lacs Pcs. Per Month
  • Serves OEM customers & offering more than 300 + SKUs

Product Range

ERW Precision Tubes

  • Engaged in offering a wide array of ERW Steel Pipes as per client's requirement.
  • Available in various qualities, wall thicknesses, and diameters of the finished pipes.

Features

  • Corrosion resistance
  • Excellent mechanical properties
  • Dimensional tolerance

Applications

  • Cycle Industry
  • Automobile Industry
  • Furniture Industry
  • General Engineering purpose
Thickness (mm) 12.70 &(od mm) 15.88 mm (OD) 19.05 mm (OD) 22.23 mm (OD) 23.42 mm (OD) 25.40 mm (OD) 26.99 mm (OD) 28.58 mm (OD) 31.75 mm (OD) 34.93 mm (OD) 38.10 mm (OD) 44.00 mm (OD) 44.45 mm (OD) 50.80 mm (OD)
0.51 (mm) NFC NFC NFC                      
0.61 (mm) NFC NFC NFC                      
0.71 (mm) NFC NFC NFC NFC NFC NFC                
0.81 (mm) NFC NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
0.91 (mm) NFC NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
1.02 (mm) NFC NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
1.22 (mm) NFC NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
1.33 (mm) NFC NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
1.42 (mm) NFC NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
1.50 (mm) NFC NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
1.63 (mm) NFC NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
1.85 (mm) NFC NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
1.95 (mm)   NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
2.03 (mm)   NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
2.30 (mm)   NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
2.40 (mm)   NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
2.50 (mm)   NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
2.64 (mm)       FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
2.64 (mm)           FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
2.80 (mm)           FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
2.90 (mm)           FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
3.00 (mm)           FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
3.10 (mm)           FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC
3.20 (mm)           FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC FC/NFC

Note: We can produce Oval, Rectangular & Square section as per order

FC - Fine Cut, NFC - Non Fine Cut

Testing Facilities & Inspection Standard


At Hero Steels, quality is given utmost importance. From the very first stage of raw material receipt till the time of delivery to customer, the product undergoes stringent quality checks. Besides the numerous quality assurance measures during the manufacturing process and at various inspection points, the following facilities are also utilized for ensuring stringent quality standards.

Universal Testing Machines (Digital)

  • For testing of Mechanical Properties of Tubes

Hardness Tester

  • For Checking Hardness of Strips & Tubes

Bending Machine

  • For Tube Bend Test

Bending Machine

  • For Tube Bend Test

Spectrometer

  • For Checking Chemical Composition of CRC & Tube


Lab Facilities

Research & Development

  • Possess a fully equipped research laboratory with all the latest equipment.
  • Innovations and refining of processes is a major strength.
  • Measure the hardness as part of quality control procedures. These tests are quick to perform, relatively cheap and often non-destructive to the components being evaluated.
  • Tube bend test without showing any signs of fracture or failure.

Testing Facilities & Inspection Standard

  • Destructive – Weld / Flaring / Crash
  • Dimensional – OD / Thickness / Length
  • Mechanical - Tensile Strength / Yield Strength / Hardness / Elongation
  • Chemical – Spectro Analysis
  • Metallurgical microscope- Grain size & Microstructure
TEST FREQUENCY
Hardness Test Each Batch
Flaring Test Sample 200 Tubes / 1 Pc
Bend Test Sample 200 Tubes / 1 Pc
Flattening Test Sample 200 Tubes / 1 Pc
Tensile Test Each Batch
Chemical Test Each Batch

Note: Hero can produce Elliptical / Oval / Square as per requirements.

Fin cut facilities also available from Tube Size 22.23 to 50.8

Tube Manufacturing Process

Hero Tube Mill – Sales and Services

Tube Mill - Infrastructure

List of Machineries :

  • Precision ERW Tubes Mill - 1 No's
  • Tubes Cutting Machines Manual – 5 No's
  • Tubes Cutting Machines SOCO – 2 No's
  • Tubes SOCO chamfering – 2 No's
  • Cutter Resharping Machine – 2 No's
  • Cutting Machines Taper angle SOCO – 1 No‘s
  • EOT Cranes - 3 No's
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The Group
The spirit to manufacture outstanding products and to manage the perfect balance of fine quality and engineering satisfaction is the philosophy that drives the wheels of progress for Hero Group and its Companies.
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Address: Hero Steels Limited, Hero Nagar
G.T. Road, Ludhiana – 141003, Punjab (INDIA)
Phone: +91-161-4080000
Email: info@herosteels.com